A collision of ideas that triggers thinking
A technical sharing full of useful information
A series of industry data reflecting the current status of the industry
An industrial exchange that connects mechanization, informatization and intelligence.
May 13, hosted by China Building and Sanitary Ceramics Association, Chongqing Yongchuan District People's Government, China Building and Sanitary Ceramics Association Mechanical Energy Saving and Environmental Protection Branch, Guangdong Dongpeng Holding Co., Ltd., Hosted by Huida Sanitary Ware Co., Ltd., Guangdong Bohui Huasheng Technology Co., Ltd., Tangshan Hexiang Intelligent Technology Co., Ltd., Huanggang Huayao Zhongya Kiln Co., Ltd., Guangdong Huibo Robot Technology Co., Ltd., Evonik Specialty Chemicals The "China Building Sanitary Ceramics 2021 Technology and Equipment Forum" strongly supported by enterprises such as (Shanghai) Co., Ltd. was grandly held in Yongchuan, Chongqing. Nearly 300 people including leaders of the Yongchuan Municipal Government, experts from the national building and sanitary ceramics industry, and corporate personnel participated Forum to discuss the green, smart and low-carbon aspects of the industry.
Event site
Gong Wei, Secretary-General of China Building and Sanitary Ceramics Association
In recent years, China's ceramic and sanitary ware industry has been undergoing a new period of self-transformation. It is precisely because of the creation, support and development of equipment technology that it has actively promoted the development of the ceramic and sanitary ware industry. Gong Wei, secretary-general of the China Building and Sanitary Ceramics Association, presided over the meeting and said that with the iteration of environmental protection policies and the implementation of "carbon peak" and "carbon neutrality" requirements, green, smart, and low-carbon have become the main theme of industry development. Greening , intelligent and flexible development to promote high-quality development of the industry.
Miao Bin, President of China Building and Sanitary Ceramics Association
Miao Bin, President of the China Building and Sanitary Ceramics Association, said in his speech that this year is the first year of the "14th Five-Year Plan", and the industry has made great achievements in the fields of energy conservation, emission reduction, and intelligent manufacturing. There have been emergences in automation, digitalization, intelligence and other fields. We have established benchmark enterprises, such as Huida, which has built a cutting-edge intelligent production line in China, providing a good reference for industry transformation and next development.
The "14th Five-Year Plan" will use intelligent manufacturing to assist industry transformation. After investigation, it was found that the missing rate of production employees in the industry is more than 20%. This phenomenon will intensify in the future, and it is urgent to improve the mechanization level of the industry. At the same time, industrial transformation and upgrading involves development from the east to the central and western regions; in addition, consumption upgrading also prompts the industry to carry out consumer goods Classification, this series of specifications will be led by the state and vigorously cooperated by associations to promote new development of the industry. The unit energy consumption standards for building sanitary ceramic products revised during this meeting will play an important guiding role in future industry development.
Yongchuan District People’s Government Zhang Guo
Zhang Guo, head of the People's Government of Yongchuan District, Chongqing, said that Yongchuan is located on the main axis of the development of the Chengdu-Chongqing twin-city economic circle. As an important node in the circle and a strategic fulcrum city in Chongqing's main metropolitan area, Yongchuan has "five benefits" for the construction, ceramics and sanitary ware industry: good strategic opportunities, good location and transportation, good industrial prospects, good resource support, and good business environment.
Yongchuan has become a hot spot for investment. In recent years, Yongchuan has made every effort to promote the development of ceramic industry clusters. It has now gathered leading enterprises in the industry such as Dongpeng Ceramics, Emperor Sanitary Ware, Jiangshan Oppein, etc. After reaching capacity, it will have an annual output of 80 million square meters of ceramic tiles. 7.6 million pieces of sanitary ware were produced, with an output value of 10 billion yuan. Enterprises need a government that "understands you", and the Yongchuan government actively provides assistance to enterprises and welcomes enterprises to take root in Yongchuan with an open mind.
Zhou Liwei, Director of Standards and Quality Department of China Building Materials Federation
Zhou Liwei, director of the Standards and Quality Department of the China Building Materials Federation, introduced the focus of the next step of industry standardization work and the background of the revision of the "Energy Consumption Limits for Building Sanitary Ceramics". She pointed out that the country is committed to promoting high-quality development through standards, and has currently It has completed 921 national standards, 1,217 industry standards, and 27 measurement technical specifications. It will focus on promoting the intelligent development of the industry through measurement technical specifications. At the same time, the implementation of the standards of the leading group of enterprise standards in the building materials industry will set a benchmark and promote the high-quality development of enterprises.
The focus of the next stage is "standard transformation", establishing a new standard system and promoting the transformation of production-based standards into consumer and service-based standards. Currently, the development of instruction manuals for key products is underway to guide consumers to better choose products. application products. In addition, the next step will be to establish a traceability system for key products.
In terms of promoting green development, in addition to paying attention to product standards and intelligent manufacturing standards for supporting prefabricated buildings, we must also pay attention to energy consumption standards. The industry will carry out dual control measures of total volume and intensity. Intensity control is planned to be carried out in this area. The standards include carbon emission indicators to prepare for carbon peaking and substantially promote energy conservation and carbon reduction. Therefore, the formulation of mandatory energy consumption standards is very important. It is hoped that all enterprises will understand industry development and national strategies from a macro perspective, improve raw fuel substitution and the use of renewable energy, implement energy utilization in depth, and effectively promote energy conservation and emission reduction.
Zhang Shicha, Secretary General of the Mechanical Energy Saving and Environmental Protection Branch of the China Building and Sanitary Ceramics Association, hosted the event
Huida Sanitary Ware Co., Ltd. Song Zichun
Song Zichun, representative of Huida Sanitary Ware, shared his thoughts on "Mechanization, Informatization, and Intelligent Manufacturing of Sanitary Ceramics" and shared his experience in moving from traditional manufacturing to intelligent manufacturing. He said that Huida originally had 17 sanitary ceramic production lines with backward production technology, high energy consumption, low efficiency, low turnover efficiency and poor operating environment. Since 2011, Huida has carried out phased renovation of the old production lines. Through the introduction and sinceMainly research and develop new technologies, new processes, and new equipment, supplemented by advances in information technology, carry out production transformation, and realize the transformation from traditional manufacturing to intelligent manufacturing.
He also pointed out the difficulties in promoting intelligent manufacturing. The industry has problems such as the declining quality of raw materials, non-standard construction industry and vague product standards, and the level of mechanical and electronic industries, which restrict the development of the industry.
"Automation, digitization, networking, and intelligence will be the competitiveness of future enterprises." Huida will continue to focus on intelligent logistics and distribution, digital signage and analysis, full-process quality traceability and analysis, equipment status monitoring and data collection, and system process management &ESOP, order integration & production planning, production process control, real-time quality control and early warning are the eight core capabilities of smart factories.
Book Donation Ceremony of "Sanitary Ceramics Production and Forming Technology"
Xu Xiwu, resident vice president of the China Building and Sanitary Ceramics Association, introduced the new book "Sanitary Ceramics Production and Forming Technology" and donated books. This book is reviewed by Yue Bangren, edited by Song Zichun, Xu Xiwu and Li Zibin are deputy editors, and Zhao Xianglai, Lu Dianjie and Huo Chengji are co-editors.
Representatives from Hengjie Sanitary Ware, Langjing Sanitary Ware, Hexiang Intelligent Technology, Senlan, Chaozhou Building and Sanitary Ceramics Association, and Changge Sanitary Ceramics Industry Association participated in the book donation ceremony.
Tangshan Hexiang Intelligent Technology Co., Ltd. Technical Director Wang Fushun
What are the directions and goals of intelligence and digitalization in sanitary ware factories? At the event, Wang Fushun, the technical director of Tangshan Hexiang Intelligent Technology Co., Ltd., conducted the "Research and Development and Discussion of Intelligent and Digital Bathroom Factory" and gave the answer to this question - to promote advanced equipment with technological innovation and strive to achieve "less people, "Unmanned" and establish an efficient, easy-to-use, highly integrated and automated production line
He pointed out that digital sanitary ware should build a factory information system, use digital and transparent operation and maintenance management, realize product life cycle management and traceability, and help improve processes, improve quality, and increase efficiency through digital intelligent analysis. The establishment of a workshop information system is to modularize the factory according to the workshopIt is flexible, practical and efficient to support the digitalization and intelligent upgrading of factories. Hexiang helps the digitalization and intelligence of sanitary ware equipment by decomposing production, quality, equipment, technology, and mold functions one by one.
Evonik Specialty Chemicals (Shanghai) Co., Ltd. Technical Manager Qin Guowen
Qin Guowen, technical manager of Evonik Specialty Chemicals (Shanghai) Co., Ltd. from Germany, shared "Development and Application of Acrylic Resin Molds for High-Pressure Forming" on site. He pointed out that with the rise in labor costs and the increasing pressure on environmental protection, high-pressure forming lines are favored by more and more sanitary ware companies. Currently, the raw materials for molds are acrylic systems and epoxy systems, among which acrylic system porous molds are the mainstream system in Europe and the United States. In China, more epoxy systems are used. The reasons that affect the large-scale application of acrylic molds in domestic sanitary ware companies include the manufacturing technology is not very mature, the lack of conditions suitable for the preparation of acrylic molds (stable low temperature environment), etc. Evonik Specialty Chemicals can provide enterprises with Provide optimized solutions for acrylic resin to promote high-quality development of the industry.
Guangdong Huibo Robot Technology Co., Ltd. Deputy General Manager Jiang Zhenyu
Jiang Zhenyu, deputy general manager of Guangdong Huibo Robot Technology Co., Ltd., shared "Planning and Construction of Intelligent Whole Plants for Sanitary Ceramics", analyzed specific cases, and discussed the construction of intelligent whole plants. He believes that smart factory solution customization follows the five-character rule - people, machines, materials, methods and environment.
He hopes to promote the intelligentization process of the industry through the upgrading of equipment, technology, and management. To this end, Huibo has set a future construction goal for the entire intelligent bathroom factory: 100 people to achieve the production of 1 million products, robot spraying The glaze adhesion rate of the glaze is 85%, robot polishing can cover 95% of the products and 95% of the area, digital grading, information management and control, and production line flexibility are improved.
Huanggang Huayao Zhongya Kiln Co., Ltd. Deputy General Manager Chen Xiang
In China, building sanitary ceramics are often labeled as the "three highs". The key thermal equipment of sanitary ceramics manufacturers is the kiln, which is the equipment with the largest heat consumption. Its technological transformation and upgrading will bring high emissions to the entire industry. Come to earth-shaking changes. Chen Xiang, deputy general manager of Huanggang Huayao Zhongya Kiln Co., Ltd., shared "New Progress in Sanitary Ceramic Kilns" on the spot. He believed that energy conservation and environmental protection of kilns can be achieved through structural optimization, the adoption of advanced firing technology, and the rational use of nozzles. , waste heat recovery and utilization, PLC automatic control and monitoring technology, selection of high-efficiency insulation materials, oxygen-rich combustion technology, kiln exhaust gas treatment-dust removal and desulfurization equipment and other dimensions to improve.
Xu Xiwu, Vice President of China Building and Sanitary Ceramics Association
Xu Xiwu, resident vice president of the China Building and Sanitary Ceramics Association, shared the "Global Sanitary Ceramics Market Status and Equipment Investment Analysis" on the spot. It is reported that the global production of sanitary ceramics in China's production areas in 2019 was 234 million pieces, accounting for about 70% of Asia's production and more than 50% of global production; 96 million pieces were exported, accounting for 60% of global sanitary ceramics exports. China's stable Ranking first in global production. From the perspective of global sanitary ceramics production, Asia ranks first in both increment and growth rate, Europe has the largest production reduction, and Oceania has the highest production reduction rate.
He made on-site global forecasts of sanitary ceramics consumption. Among the two major goals proposed in the United Nations Millennium Development Goals (SDGs) - "Eradicate extreme poverty and hunger" and "Ensure environmental sustainability". In the future, the sanitary ware industry will also have different expectations depending on the market.
For mature markets, the system design of the overall bathroom space, the upgrading of public facilities, safety and health, and market service convenience deserve attention. It is estimated that by 2025, the consumption of sanitary ceramics will be close to 90 million pieces in Europe, and will be in North and South America. More than 90 million pieces.
Regions with an urbanization rate of 30-70% are regarded as new markets for sanitary ceramics. The vigorous promotion of prefabricated buildings, the increase in the proportion of the middle class and high-quality consumption lead consumption. The overall judgment is that by 2025, the consumption of sanitary ceramics in Asia will be close to 300 million pieces.
It is predicted that global sanitary ceramics consumption will reach 537 million pieces in 2025, an increase of 20% from 2019, and an annual compound growth rate of 3.1%
Xu Xiwu specifically pointed out that "corporate character" determines everything. From a low-end start in the 1990s to the current leading edge in full-line technology, China's manufacturing capabilities have been demonstrated. However, the export volume is large and the number of independent brands is limited. Looking at the world , Chinese brand potential is still not strong.
“The human heart is only dangerous, the Taoist heart is only small, the essence is only one, and the right to hold on is in the end.” He said that enterprises should have a global vision, put the brand first, build on the past and forge ahead, and set sail for the sea!
